Spades and Ring Spacer Flange

The term “Spades and Ring Spacer Flange” seems to pertain to specific components used in piping and mechanical systems. Here’s a breakdown of each term in this context:

 

  1. Spades: In industrial and piping contexts, “spades” refer to a type of blind flange or plate used to block the flow of fluid in a pipeline. They are often used for isolation purposes during maintenance or repair work. Spades are typically flat and have no openings, effectively sealing off the pipe.

  2. Ring: In this context, the “ring” could be a ring gasket or a ring spacer. A ring gasket is used to create a seal between two flanges, preventing leakage of fluids. A ring spacer is used to provide a specific spacing between components, often to accommodate different thicknesses or align parts correctly.

  3. Spacer Flange: A spacer flange is a component that fits between two flanges to extend the distance between them. It allows for adjustments in alignment or spacing and can also help in reducing vibrations or accommodating thermal expansion.

When combined as “Spades and Ring Spacer Flange,” this likely refers to an assembly or configuration that includes:

  • Spades: To block or isolate sections of a pipeline.
  • Ring: To provide sealing or spacing functions.
  • Spacer Flange: To adjust the distance between flanges or components.

In practice, such an assembly might be used in a pipeline system where spades are inserted to isolate a section for maintenance, while ring spacers and spacer flanges are used to ensure proper alignment and spacing between flanged connections.

Table below provides spade and spacer dimensions made from ASTM A285 GrC plates for use on Class 150 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 150 Series A Flanges – Material of Spade and Spacer: ASTM A285 GrC

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.41.4536.9239.9276964751050
28711.21.5739.7642.7682769854055
307621.6842.6045.6087774956560
32812.81.7945.4448.4493580060560
34863.61.9048.2851.2898685063060
36914.42.0151.1254.12104390166060
38965.22.1253.9656.96110695269560
4010162.2456.8059.801157100372060
421066.82.3559.6462.641214105475060
441117.62.4662.4865.481271110477560
461168.42.5765.3268.321322115580060
481219.22.6868.1671.161379120685560
5012702.8071.0074.001430125788560
521320.82.9173.8376.831487130891560
541371.63.0276.6779.671544135894060
561422.43.1379.5182.511601140997560
581473.23.2482.3585.3516581460100060
6015243.3585.1988.1917091511102560

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 150 the value of P considered is 450 psi (285psi x 1.5 = 427.5psi rounded to 450psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A285 GrC material as per Table A-1 of ASME B31.3 is 30000 psi. Hence the value of allowable stress S = 30000 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions made from ASTM A285 GrC plates for use on Class 300 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 300 Series A Flanges – Material of Spade and Spacer: ASTM A285 GrC

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.42.3058.3761.3783064751560
28711.22.4762.8665.8689369854555
307622.6567.3570.3594774957555
32812.82.8371.8474.84100180060055
34863.63.0176.3379.33105285062550
36914.43.1880.8283.82111390165555
38965.23.3685.3188.31104995262555
4010163.5489.8092.801109100365555
421066.83.7194.2997.291160105468055
441117.63.8998.78101.781214110470545
461168.44.07103.27106.271268115573545
481219.24.24107.76110.761319120676040
5012704.42112.25115.251373125778545
521320.84.60116.74119.741424130881045
541371.64.77121.23124.231487135884545
561422.44.95125.72128.721538140987040
581473.25.13130.21133.211589146089540
6015245.30134.70137.701639151192040

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 300 the value of P considered is 1125 psi (750psi x 1.5 = 1125ps

Table below provides spade and spacer dimensions made from ASTM A285 GrC plates for use on Class 600 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 600 Series A Flanges – Material of Spade and Spacer: ASTM A285 GrC

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.43.2582.5585.5586264753045
28711.23.5088.9091.9090969855550
307623.7595.2598.2596774958555
32812.84.00101.60104.60101780061055
34863.64.25107.95110.95106885063555
36914.44.50114.30117.30112590166555
38965.24.75120.65123.65110095265055
4010165.00127.00130.001150100367555
421066.85.25133.35136.351214105470560
441117.65.50139.70142.701265110473560
461168.45.75146.05149.051322115576060
481219.26.00152.40155.401385120679560
5012706.25158.75161.751443125782060
521320.86.50165.10168.101494130884560
541371.66.75171.45174.451551135887560
561422.47.00177.80180.801608140990560
581473.27.25184.15187.151658146093060
6015247.50190.50193.501729151196560

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 600 the value of P considered is 2250 psi (1500psi x 1.5 = 2250psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A285 GrC material as per Table A-1 of ASME B31.3 is 30000 psi. Hence the value of allowable stress S = 27000 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions made from ASTM A285 GrC plates for use on Class 900 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 900 Series A Flanges – Material of Spade and Spacer: ASTM A285 GrC

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.43.98101.10104.1087764754065
28711.24.29108.88111.8894169857065
307624.59116.66119.66100574960565
32812.84.90124.43127.43106880063565
34863.65.21132.21135.21113285066565
36914.45.51140.00142.99119590170065
38965.25.82147.77150.77119595270065
4010166.12155.54158.541246100372565
421066.86.43163.32166.321297105475065
441117.66.74171.10174.101363110478065
461168.47.04178.87181.871430115581565
481219.27.35186.65189.651481120684065

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 900 the value of P considered is 3375psi (2250psi x 1.5 = 3375psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM ASTM A285 GrC material as per Table A-1 of ASME B31.3 is 30000 psi. Hence the value of allowable stress S = 27000 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions for use on Class 150 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 150 Series A Flanges – Material of Spade and Spacer: ASTM A516 Gr70

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.41.2932.8035.8076964751050
28711.21.3935.3338.3382769854055
307621.4937.8540.8587774956560
32812.81.5940.3743.3793580060560
34863.61.6942.8945.8998685063060
36914.41.7945.4248.42104390166060
38965.21.8947.9450.94110695269560
4010161.9950.4653.461157100372060
421066.82.0952.9955.991214105475060
441117.62.1955.5158.511271110477560
461168.42.2858.0361.031322115580060
481219.22.3860.5663.561379120685560
5012702.4863.0866.081430125788560
521320.82.5865.6068.601487130891560
541371.62.6868.1371.131544135894060
561422.42.7870.6573.651601140997560
581473.22.8873.1776.1716581460100060
6015242.9875.7078.7017091511102560

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 150 the value of P considered is 450 psi (285psi x 1.5 = 427.5psi rounded to 450psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A516 Gr70 material as per Table A-1 of ASME B31.3 is 38000 psi. Hence the value of allowable stress S = 34200 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions made from ASTM A516 Gr70 plates for use on Class 300 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 300 Series A Flanges – Material of Spade and Spacer: ASTM A516 Gr70

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.42.0451.8654.8683064751560
28711.22.2055.8558.8589369854555
307622.3659.8462.8494774957555
32812.82.5163.8366.83100180060055
34863.62.6767.8270.82105285062550
36914.42.8371.8174.81111390165555
38965.22.9875.8078.80104995262555
4010163.1479.7982.791109100365555
421066.83.3083.7886.781160105468055
441117.63.4687.7790.771214110470545
461168.43.6191.7694.761268115573545
481219.23.7795.7598.751319120676040
5012703.9399.74102.741373125778545
521320.84.08103.73106.731424130881045
541371.64.24107.72110.721487135884545
561422.44.40111.71114.711538140987040
581473.24.56115.70118.701589146089540
6015244.71119.69122.691639151192040

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 300 the value of P considered is 1125 psi (750psi x 1.5 = 1125psi).

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A516 Gr70 material as per Table A-1 of ASME B31.3 is 38000 psi. Hence the value of allowable stress S = 34200 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions made from ASTM A516 Gr70 plates for use on Class 600 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 600 Series A Flanges – Material of Spade and Spacer: ASTM A516 Gr70

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.42.8973.3576.3586264753045
28711.23.1178.9981.9990969855550
307623.3384.6387.6396774958555
32812.83.5590.2793.27101780061055
34863.63.7895.9298.92106885063555
36914.44.00101.56104.56112590166555
38965.24.22107.20110.20110095265055
4010164.44112.84115.841150100367555
421066.84.66118.48121.481214105470560
441117.64.89124.13127.131265110473560
461168.45.11129.77132.771322115576060
481219.25.33135.41138.411385120679560
5012705.55141.05144.051443125782060
521320.85.78146.70149.701494130884560
541371.66.00152.34155.341551135887560
561422.46.22157.98160.981608140990560
581473.26.44163.62166.621658146093060
6015246.66169.26172.261729151196560

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 600 the value of P considered is 2250 psi (1500psi x 1.5 = 2250psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A516 Gr70 material as per Table A-1 of ASME B31.3 is 38000 psi. Hence the value of allowable stress S = 34200 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm. 

Table below provides spade and spacer dimensions made from ASTM A516 Gr70 plates for use on Class 900 Series A flanges.

Read the section at the bottom of table for basis of the calculations for dimensions of spade and spacer.

All dimensions are in “mm” unless noted otherwise.

Spade and Spacer Dimensions

Table for Class 900 Series A Flanges – Material of Spade and Spacer: ASTM A516 Gr70

Nom Size
Inches
Pipe OD
mm
Pressure
Thickness
of Spade
Inches
Pressure
Thickness
of Spade
mm
Pressure
Thickness + 3mm
‘T’
OD of Spade Spacer
mm
‘A’
ID of Spacer
mm
‘D’
Dimension
mm
‘B’
Dimension
mm
‘C’
26660.43.5489.8392.8387764754065
28711.23.8196.7499.7494169857065
307624.08103.65106.65100574960565
32812.84.35110.56113.56106880063565
34863.64.62117.47120.47113285066565
36914.44.90124.38127.38119590170065
38965.25.17131.29134.29119595270065
4010165.44138.20141.201246100372565
421066.85.71145.11148.111297105475065
441117.65.99152.02155.021363110478065
461168.46.26158.93161.931430115581565
481219.26.53165.84168.841481120684065

Basis for calculation of Spade and Spacer Dimensions

Spades are used in piping systems to positively isolate sections of piping from one another. The spades are subject to the design pressure and hence the thickness of spades must be able to withstand the design pressure. As per para. 304.5.3(b) of ASME B31.3, the minimum required thickness of a permanent blank shall be calculated in accordance with following equation:

tm = dg3P16SEW−−−−−√3P16SEW + c

where

c = sum of allowances (mechanical + corrosion + mill tolerance)

dg = inside diameter of gasket for raised or flat face flanges, or gasket pitch diameter for ring joint and full retained gasketed flanges.

E = quality factor from Table A-1A or A-1B

P = design gage pressure

S = allowable stress value for material from Table A-1

W = weld strength reduction factor

In the calculation of spade thickness, we adopted a slightly different approach which provides conservative values. We know from para. 2.5 of ASME B16.5 that line blanks may be subjected to system tests at a pressure not to exceed 1.5 times the 38°C (100°F) rating rounded off to the next higher 1 bar (25 psi) increment. In the calculation we used a value of P that corresponds to the hydrostatic test pressure (1.5 x Flange Rating Pressure) rounded of to the next higher 25 psi increment.

For Class 900 the value of P considered is 3375psi (2250psi x 1.5 = 3375psi)

 

 

The value of allowable stress is taken as 90% SMYS of the material. The SMYS for ASTM A516 Gr70 material as per Table A-1 of ASME B31.3 is 38000 psi. Hence the value of allowable stress S = 34200 psi. E and W are considered as 1 in the equation.

Outside diameter of spade and spacer is calculated as bolt circle diameter of flange minus the bolt hole diameter-1.5mm.

Inside diameter of spacer is calculated as pipe outside diameter minus 6.35 mm.

Dimension B is calculated considering a projection of 75mm of center of handle hole from outside diameter of flange for sizes up to 46 inches and 100mm projection for sizes 48 inches and above.

While calculating dimension ‘C’ it is checked that the spade and spacer handle can pass through the gap between two adjacent bolts.

The thickness of spade excludes the projection for raised face.

Thickness T in table above assumes sum of allowances ‘c’ of 3mm.